超聲波清洗機(jī)使用產(chǎn)生空化效應(yīng)的超聲波在液體,可以去除石油從工件表面,配合適當(dāng)?shù)那鍧崉?工件表面可以迅速達(dá)到高清潔度。電鍍過程中,工件表面清潔度要求高,超聲波清洗是可以滿足要求的。
Ultrasonic cleaning machine can remove oil from the surface of the workpiece by using the ultrasonic wave which produces cavitation effect in the liquid. With the appropriate cleaning agent, the surface of the workpiece can quickly achieve high cleanliness. In the electroplating process, the workpiece surface cleanliness requirements are high, ultrasonic cleaning can meet the requirements.
超聲波清洗機(jī)的使用,可以替代溶劑清洗油;可以取代電解除油;可以取代酸蝕刻去除表面的銹蝕碳鋼和低合金鋼和規(guī)模。超聲波清洗機(jī)的應(yīng)用,可以使許多傳統(tǒng)清洗過程簡化,大大提高清洗質(zhì)量和生產(chǎn)效率。特別是對于形狀更復(fù)雜和要求較高的工件邊緣有更多的優(yōu)點(diǎn)。使用超聲波清洗機(jī)技術(shù)在廣泛的替代角色的強(qiáng)酸、強(qiáng)堿、大大減少和環(huán)境污染,改善勞動環(huán)境,減輕勞動強(qiáng)度,保護(hù)生態(tài)環(huán)境,做出貢獻(xiàn)。
The use of ultrasonic cleaning machine can replace solvent cleaning oil; it can replace electrolytic degreasing; it can replace acid etching to remove rust carbon steel and low alloy steel on the surface. The application of ultrasonic cleaning machine can simplify many traditional cleaning processes and greatly improve the cleaning quality and production efficiency. Especially for the workpiece edge with more complex shape and higher requirements, it has more advantages. The use of ultrasonic cleaning machine technology in a wide range of alternative role of strong acid, strong alkali, greatly reduce and environmental pollution, improve the labor environment, reduce labor intensity, protect the ecological environment, make contributions.
1、拋光膏拋光表面的清潔。
1. Cleaning of polished surface with polishing paste.
在正常情況下,拋光膏經(jīng)常使用石蠟混合、石蠟分子重量,高熔點(diǎn),正常溫度是固體,更難以清潔的材料,傳統(tǒng)的方法是使用有機(jī)溶劑清洗或高溫堿煮,有許多弊病。使用超聲波清洗可以使用水基清洗劑,的情況下,介質(zhì)溫度,在幾分鐘內(nèi)將徹底地清洗表面,常用的過程是:
Under normal conditions, polishing paste often uses paraffin mixture, paraffin molecular weight, high melting point, normal temperature is solid, more difficult to clean materials, the traditional method is to use organic solvent cleaning or high temperature alkali boiling, there are many disadvantages. When ultrasonic cleaning is used, water-based cleaning agent can be used. In case of medium temperature, the surface will be thoroughly cleaned in a few minutes. The common process is as follows:
(1)浸泡,(2)超聲波清洗——(水)(3)水沖洗。
(1) Soaking, (2) ultrasonic cleaning - (water) (3) water washing.
2、表面的油和少量的生銹的冷軋鋼板。
2. Oil on the surface and a small amount of rusty cold rolled steel plate.
一般有冷軋鋼板表面油污、灰塵或少量的鐵銹,洗干凈容易,但是在一般的方法來清潔表面仍然是一個非常薄的一層浮灰,影響后續(xù)加工質(zhì)量,有時可能不再使用酸浸法去除這一層浮灰。和使用適當(dāng)?shù)某暡ㄇ逑春颓鍧嵰?可以方便地實現(xiàn)徹底清潔表面,使工件表面具有高的活動,有時甚撤銷酸洗電鍍前過程。
Generally, there are oil, dust or a small amount of rust on the surface of cold-rolled steel plate, which is easy to clean. However, the surface is still a very thin layer of floating ash in the general method, which affects the quality of subsequent processing. Sometimes, acid leaching method may not be used to remove this layer of floating ash. It is easy to clean the surface thoroughly by using appropriate ultrasonic cleaning and cleaning solution, which makes the surface of workpiece have high activity, and sometimes even cancel the activation process before pickling and electroplating.
3、表面的氧化皮和條銹病的工件。
3. The surface of the oxide skin and rust on the workpiece.
傳統(tǒng)的方法是用鹽酸或硫酸浸泡清洗。如使用超聲綜合處理技術(shù),可以快速在幾分鐘,去除油、銹表面的工件,避免由于強(qiáng)酸清洗與氫脆。
The traditional method is to soak and clean with hydrochloric acid or sulfuric acid. If the ultrasonic comprehensive treatment technology is used, the workpiece on the oil and rust surface can be removed quickly in a few minutes to avoid strong acid cleaning and hydrogen embrittlement.