在工業(yè)配件制作及加工過程中,工件表面常常會附有油漬、鐵屑、拋光臘等污物,如果不徹底清潔會使加工件的不良率增加從而影響交付,給企業(yè)帶來巨大的損失。
In the production and processing of industrial accessories, the surface of the workpiece often contains dirt such as oil stains, iron filings, polishing wax, etc. If not thoroughly cleaned, it will increase the defect rate of the processed parts and affect delivery, bringing huge losses to the enterprise.
傳統(tǒng)的人工刷洗去污方法,清潔度低,且耗時耗力。蒸汽清洗工藝和高壓水射流清洗所需的設(shè)備程序復(fù)雜,成本高,且在進行精細度和清潔度要求較高的清洗環(huán)節(jié)時,依舊無法滿足需求。
The traditional manual brushing and decontamination method has low cleanliness and is time-consuming and labor-intensive. The equipment and procedures required for steam cleaning process and high-pressure water jet cleaning are complex and costly, and they still cannot meet the requirements when performing cleaning processes with high precision and cleanliness requirements.
相比其他清洗方式,超聲波清洗機顯示出了巨大的優(yōu)越性。尤其在規(guī)模化、自動化的生產(chǎn)車間企業(yè)中,已逐漸用超聲波清洗機取代了傳統(tǒng)浸洗、刷洗、壓力沖洗、振動清洗和蒸氣清洗等工藝方法。
Compared to other cleaning methods, ultrasonic cleaning machines have shown significant advantages. Especially in large-scale and automated production workshop enterprises, ultrasonic cleaning machines have gradually replaced traditional soaking, brushing, pressure flushing, vibration cleaning, and steam cleaning processes.
超聲波清洗是通過超聲波換能器轉(zhuǎn)換成高頻震蕩而傳播到清洗液中去的,超聲波在清洗液中疏密相間的向前輻射,使液體產(chǎn)生數(shù)以萬計的小氣泡。
Ultrasonic cleaning is transmitted to the cleaning solution through the conversion of ultrasonic transducer into high-frequency vibration. The forward radiation of ultrasonic in the cleaning solution causes tens of thousands of small bubbles in the liquid.
這些小氣泡在超聲波縱向傳播形成的負壓區(qū)形成、生長,而在正壓區(qū)迅速閉合,這種現(xiàn)象稱為“空化效應(yīng)”,氣泡在閉合時可產(chǎn)生1000個大氣壓的瞬間高壓,就像一連串的小“爆炸”不斷地沖擊工件表面,使工件表面及縫隙中的污垢迅速剝落,從而達到清洗工件的目的。
These small bubbles form and grow in the negative pressure zone formed by the longitudinal propagation of ultrasound, and quickly close in the positive pressure zone. This phenomenon is called the "cavitation effect". When the bubbles close, they can generate an instantaneous high pressure of 1000 atmospheres, just like a series of small "explosions" that continuously impact the surface of the workpiece, causing dirt on the surface and gaps of the workpiece to quickly peel off, thus achieving the goal of cleaning the workpiece.
超聲波清洗機的率和高清潔度,得益于其聲波在介質(zhì)中傳播時產(chǎn)生的穿透性和空化沖擊波。所以它很容易將帶有復(fù)雜外形、內(nèi)腔的零部件清洗干凈,對一般的除油、防銹、磷化等工藝過程,在超聲波作用下只需幾分鐘即可完成,其速度比傳統(tǒng)方法可提高幾倍到幾十倍。
The high efficiency and cleanliness of ultrasonic cleaning machines are attributed to the penetration and cavitation shock waves generated by their sound waves when propagating in the medium. So it is easy to clean components with complex shapes and cavities. For general processes such as oil removal, rust prevention, and phosphating, it can be completed in just a few minutes under the action of ultrasound, and its speed can be increased by several to several tens of times compared to traditional methods.
In addition, the ultrasonic cleaning machine is a physical cleaning method that is safe and reliable, does not generate electromagnetic waves or radiation, and does not harm the human body. In addition, there is no need for the human body to directly touch the cleaning agent, which also ensures personal health. Come to our website if you have any needs http://cmicroentropy.com consulting service