現(xiàn)在超聲波清洗機已經(jīng)采用全新的技術方案了,不僅操作簡單方便,而且清洗能力和各方面技術水平都有很大的提高。那么
碳氫清洗機有哪些優(yōu)勢呢?我們從以下三個方面來分析:
Now the ultrasonic cleaning machine has adopted a new technical scheme, which is not only simple and convenient to operate, but also has greatly improved the cleaning ability and technical level in all aspects. What are the advantages of hydrocarbon cleaning machine? We analyze from the following three aspects:
排除工件表面和孔隙中的空氣,提高清洗效果
Eliminate the air in the surface and pores of the workpiece to improve the cleaning effect
顧名思義“真空”就是排除清洗過程中的空氣。在傳統(tǒng)清洗中,清洗效果不理想常常是因為盲孔、粗糙表面和細小縫隙中的空氣不能排出,影響清洗劑的浸潤,產(chǎn)生清洗盲區(qū)。
As the name implies, "vacuum" is to eliminate the air in the cleaning process. In traditional cleaning, the unsatisfactory cleaning effect is often due to the fact that the air in the blind hole, rough surface and small gap cannot be discharged, which affects the infiltration of cleaning agent and produces a cleaning blind area.
應用碳氫清洗機后,可使部件表面、縫隙和盲孔內(nèi)的空氣全部排出,使清洗劑完全浸入工件的每個部位,使工件的各個部位都達到好的清洗效果。對于構造復雜、盲孔較深的工件,通過兩次以上的抽真空和排氣過程,也可以將空氣全部排出。所以在真空狀態(tài)下,清洗效果要比常壓下更好。
After the application of the hydrocarbon cleaning machine, the air on the surface, gap and blind hole of the parts can be completely discharged, and the cleaning agent can be completely immersed in each part of the workpiece, so that each part of the workpiece can achieve good cleaning effect. For the workpiece with complex structure and deep blind hole, the air can also be completely discharged through more than two vacuumizing and exhaust processes. Therefore, the cleaning effect under vacuum is better than that under normal pressure.
點滴入手,降低清洗劑消耗
Start with small drops to reduce the consumption of cleaning agent
清洗劑在清洗過程中的損耗發(fā)生在以下環(huán)節(jié):使用和儲存過程中的自然揮發(fā)損失、通風和干燥過程中的排放損失以及蒸餾再生后排放廢液的帶出損失。由于碳氫清洗劑的沸點超過150℃,在儲運和使用過程中的揮發(fā)損失較沸點為40℃-70℃的鹵代烴清洗劑要小得多。并且碳氫清洗機中全封閉的清洗槽和真空系統(tǒng)設計,使清洗劑的揮發(fā)損失減少到低。
The loss of cleaning agent in the cleaning process occurs in the following links: natural volatilization loss in the use and storage process, emission loss in the ventilation and drying process, and the loss of entrainment of waste liquid discharged after distillation and regeneration. Because the boiling point of hydrocarbon cleaning agent exceeds 150 ℃, the volatilization loss during storage, transportation and use is much smaller than that of halogenated hydrocarbon cleaning agent with boiling point of 40 ℃ - 70 ℃. And the fully closed cleaning tank and vacuum system design in the hydrocarbon cleaning machine can reduce the volatilization loss of cleaning agent to a minimum.
為減少抽真空和干燥過程中的排放損失,碳氫清洗機中設計了排氣冷凝回收裝置,可以將真空系統(tǒng)排氣和真空干燥過程中帶出的清洗劑中的絕大部分冷凝回收。真空蒸餾再生過程排放的臟污廢液中必然會夾帶一部分清洗劑,碳氫清洗機中一般采用多段蒸餾再生和廢液濃縮排放,將廢液中的清洗劑“榨干”后再排放。以上一系列的節(jié)省措施,可以使碳氫清洗劑的使用成本幾乎降低。
In order to reduce the emission loss in the process of vacuumizing and drying, the exhaust condensation recovery device is designed in the hydrocarbon cleaning machine, which can recover most of the condensation in the cleaning agent brought out during the vacuum system exhaust and vacuum drying. The dirty waste liquid discharged from the vacuum distillation regeneration process will inevitably contain some cleaning agents. The hydrocarbon cleaning machine generally adopts multi-stage distillation regeneration and waste liquid concentration and discharge, and the cleaning agent in the waste liquid will be "squeezed dry" before discharge. The above series of saving measures can reduce the use cost of hydrocarbon cleaning agent almost to a low level.
防患未然,保證
Take precautions to ensure safety
使用碳氫清洗劑替代鹵代烴清洗劑,人們擔心的是碳氫清洗劑閃點較低易燃的問題。碳氫清洗機除了用真空技術使碳氫清洗劑在清洗機中失去燃燒條件外,還通過使用防爆電機、防爆開關、防火閘門、導熱油間接加熱、溫度自動控制、可燃氣體濃度報警、機門自動封閉、電源自動切斷及自動滅火等裝置確保使用。
When hydrocarbon cleaning agent is used to replace halogenated hydrocarbon cleaning agent, people are worried about the low flash point and flammability of hydrocarbon cleaning agent. In addition to using vacuum technology to make the hydrocarbon cleaner lose combustion conditions in the cleaner, the hydrocarbon cleaner also ensures safe use by using explosion-proof motors, explosion-proof switches, fire gates, indirect heating of heat transfer oil, automatic temperature control, combustible gas concentration alarm, automatic door closure, automatic power cut off and automatic fire extinguishing devices.
I believe that after reading this article, your doubts should be resolved, right? The hydrocarbon cleaning machine can not only improve the cleanliness of the workpiece cleaning, but also recycle the cleaning agent, reduce the cost, and solve the environmental protection problems such as wastewater discharge. You can contact us anytime if you need to use it http://cmicroentropy.com !