超聲波清洗機(jī)的傳感器是超聲波產(chǎn)品的核心,機(jī)電設(shè)備尤為重要。它將電箱的高頻和高壓電源轉(zhuǎn)換為高頻機(jī)械振動,功率輸出可達(dá)數(shù)千瓦。因此,其穩(wěn)定性和功率輸出對整機(jī)的運(yùn)行性能非常重要,也是設(shè)備中有價(jià)值的部分。整個設(shè)備價(jià)值的關(guān)鍵。
The sensor of ultrasonic cleaning machine is the core of ultrasonic products, and electromechanical equipment is particularly important. It converts the high-frequency and high-voltage power supply of the electric box into high-frequency mechanical vibration, and the power output can reach several kilowatts. Therefore, its stability and power output are very important to the operation performance of the whole machine, and they are also valuable parts of the equipment. The value of the whole equipment is the key.
1.可以從超聲波清洗器的制造過程和外觀中識別出來;它直接反映了公司對產(chǎn)品質(zhì)量的重視,具有良好技術(shù)和外觀的產(chǎn)品質(zhì)量自然會更好。而且,設(shè)計(jì)過程直接影響產(chǎn)品質(zhì)量。
It can be identified from the manufacturing process and appearance of the ultrasonic cleaner; it directly reflects the company's attention to product quality, and the product with good technology and appearance will naturally have better quality. Moreover, the design process directly affects the product quality.
2.可根據(jù)超聲波清洗機(jī)的工藝設(shè)計(jì)和材料進(jìn)行識別,但需要對換能器材料有較好的了解和豐富的經(jīng)驗(yàn)。設(shè)計(jì)是否合理取決于材料的選擇。材料的質(zhì)量直接影響產(chǎn)品的質(zhì)量。光版復(fù)制不一定可行。不同于相同規(guī)格材料的來源,質(zhì)量也有很大差異。
2. It can be identified according to the process design and material of the ultrasonic cleaning machine, but it needs to have a good understanding and rich experience of the material of the energy exchanger. Whether the design is reasonable or not depends on the choice of materials. The quality of materials directly affects the quality of products. Optical copy is not necessarily feasible. Different from the sources of materials of the same specifications, the quality also varies greatly.
3.參數(shù)檢測;檢測傳感器參數(shù)是否與電箱參數(shù)匹配,是否能達(dá)到理想效果。
3. Parameter detection: to detect whether the sensor parameters match the electrical box parameters and whether the ideal effect can be achieved.
4.車載測試:
4. On board test:
(1)功率輸出測試;它可以檢測傳感器與電箱之間的匹配,并能反映電箱輸出功率和傳感器負(fù)載。模帶的工作效果越大,功率輸出越好。
(1) Power output test: it can detect the matching between the sensor and the electric box, and can reflect the output power of the electric box and the load of the sensor. The greater the working effect of the tape, the better the power output.
(2)穩(wěn)定性試驗(yàn)(模擬老化試驗(yàn));具有額定負(fù)載的測試箱和傳感器的功率輸出穩(wěn)定性。
(2) Stability test (simulated aging test); power output stability of test box and sensor with rated load.
(3)過載運(yùn)行試驗(yàn);測試產(chǎn)品質(zhì)量的穩(wěn)定性和壽命。該測試僅需要在額定負(fù)載下連續(xù)運(yùn)行8小時。目前,沒有這樣的東西(我公司除外)。
(3) Overload operation test; test the stability and life of product quality. The test only needs to run continuously for 8 hours under rated load. At present, there is no such thing in China (except our company).
由于我們的產(chǎn)品質(zhì)量差,我們經(jīng)不起考驗(yàn)。測試在不到幾十分鐘內(nèi)報(bào)廢。但它仍可用于塑料焊接機(jī)約一年。自產(chǎn)品改進(jìn)以來,該測試公司增加了產(chǎn)品。
Because of the poor quality of our products, we can't stand the test. The test was scrapped in less than a few minutes. But it can still be used in plastic welding machines for about a year. Since product improvement, the testing company has added products.
它直接反映了傳感器的穩(wěn)定性和壽命。因此,可以根據(jù)測試結(jié)果改進(jìn)產(chǎn)品質(zhì)量。在塑料焊接機(jī)上,可以承受此測試的傳感器的短使用壽命可達(dá)五年以上。在超聲波清洗機(jī)產(chǎn)品之前,只有美國產(chǎn)品才能達(dá)到它。
It directly reflects the stability and life of the sensor. Therefore, the product quality can be improved according to the test results. On the plastic welding machine, the shortest service life of the sensor that can withstand this test can reach more than five years. Before the ultrasonic cleaning machine products, only American products can achieve it.